Van Mourik Smart Flaking Mill

With state-of-the-art, data-driven technology and our profound knowledge of oilseeds crushing, this flaking mill is probably the best in market!

3D Video Impression

Profound crushing knowledge & motivation to innovate

The Van Mourik Group has decades of experience in the food and feed processing industry. The flaking mill is the heart of the preparation process. Automating flaking means optimising the complete preparation process. Most flaking mills require frequent manual adjustments resulting in a costly, inefficient and time consuming process. That’s why Van Mourik developed our own innovative, fully automated and intelligent flaking mill for the oil, feed and food industries.

Our vision on flaking

We, at Van Mourik, don’t rely on copy/paste technology from other companies. We ourselves, have developed our own technology in our laboratories and workshops by our own team for specific projects in close relationship with our customers.

For optimal efficiency of the oil extraction plant, good quality flakes are required. Good quality flakes are uniform in size and are of the right thickness allowing for the extraction of as much oil from the feedstock supply as is possible.

A key factor in the fluctuation in oil output is the result of the variation of thickness in flakes. The quality of the flakes is extremely decisive for the return on oil extraction as the performance of the flaker determines profit margins. Qualitative flakes require a flaker where the rolls are parallel and do not vibrate, there is even distribution of raw material over the entire length of the rolls and a controlled automatic constant rolling distance.

What can we do for you? Simply put, we can provide you with the best and most economical tool to reach your business goals with fewer headaches over technical problems.

Features Smart Flaking Mill

Precise & adaptable gap

Advanced controlled technology maintains a pre-set gap between the rolls to achieve the desired flake thickness. The gap is maintained under all load positions during production. There is a side-to-side measurement and adjustment to 0.01 mm.

Drive Arrangement

Rolls are indepently driven by Silent Timing Belts with automatic tensioner. AC motors and timing belts require no routine maintenance.

Automatic Distribution Feeder

Designed for Multiple Feeds, Recipe driven, Magnet Case, Frequence controlled.

Controls

Easy to use controls with touch screen HMI providing clear process visualisation, full PLC control for operation. Recipe-driven setup facility. Comprehensive alarm functions, cleaning program, maintenance prompts and history.

Long-Life Rolls

A high quality roll material with a very exact roll geometry. With a hard layer surface of 450 HB and a central steel shaft. We deliver the perfect surface for your application. Fabrication 100% in the EU.

Aspiration

Via two built-in stainless steel vent ducts with connection flange.

Basic equipment to success

Range and specifications

Nominal Output Range from 1 to 22 T/H

Roll diameters 500 – 600- 800 mm

Roll length 500-800-1000-1300-1600-2100 mm

Roll drive ( Each) from 18,5 to 90 KW

Roll speed 270 rpm

Gap Control Resulotion 10 Microns

Distribution Feeder Multiple Feed

Options

Infeed options

Extra Distribution screws in the Distribution Feeder

Rolls & Drives

Grooved Rolls
Feed sensors to prevent touching rolls
Variable ( Frequence control)
Special Dimensions
Adapted machine height
Fabrication 100% in the EU

Process Data Collecting & Visualitation

Recipe driven
Data captors to monitoring the process
Condition-based monitoring Programm
Adapted Visualitation Screens

VMG-500×500
Capacity up to 36 MTD

VMG-500×800
Capacity up to 50 MTD

VMG-500×1000
Capacity up to 75 MTD

VMG-600×1000
Capacity up to 210 MTD

VMG-600×1300
Capacity up to 280 MTD

VMG-800×1300
Capacity up to 325 MTD

VMG-800×1600
Capacity up to 410 MTD

VMG-800×2100
Capacity up to 520 MTD

VMG-800×2100

Performance specs

480

MTD

Sunflower

500

MTD

Rapeseed

520

MTD

Soya bean

Servitisation

Project service for integrators and end-users. We consistently strive to meet your specific needs.

Flaking Rolls

Van Mourik Crushing Mills serves companies through the process of purchasing, grinding, riffling, assembling and disassembling of the rolls. Our onsite mechanical engineers provide support with the replacement of the rolls on location according to the SKF or FAG standard.

3D impression

In the animated film, you see how the flaking mill is put into use. You will notice how seeds and grains are processed with the addition of heat and moisture into flakes. This process method makes it possible to offer an attractive alternative for various functions within the current production process such as milling and pressing.

Other applications

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Request our Technical Presentation or get a Quote

Leave your contact details and you’ll receive the technical presentation of our smart flaking mill via email. Use this form also to request information or ask your questions.

Eric Claeys
Project Manager Crushing Mills
e.claeys@vanmourik-group.com / +31 6 5796 3503

My specialisation is cracking and flaking in the oilseeds crushing and extraction equipment industry. As an international designer, sales manager, recognised innovator, and general manager at various companies, I’ve gained decades of experience. Throughout my entire career as an engineer, I was connected with various aspects of machine construction. I can call myself a driven expert and adviser.
I find openness and involvement very important as a person, colleague, and supplier. Achieving something together in a good-working atmosphere is fulfilling!

Van Mourik Smart Flaking Mill

Profound crushing knowledge & motivation to innovate

Features Smart Flaking Mill

Precise & adaptable gap

Drive Arrangement

Automatic Distribution Feeder

Controls

Long-Life Rolls

Aspiration

Basic equipment to success

Range and specifications

Options

VMG-800×2100

Servitisation

Flaking Rolls

3D impression

Other applications

Request our Technical Presentation or get a Quote

CONTACT

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