Upgrade your flaking mill with Van Mourik’s innovative Retrofit Kit, designed to revolutionize roller nip control. Our universal and fully automatic conversion kit allows you to automate the flaking roll gap, providing numerous benefits for your operations. With our retrofit solution, you can eliminate downtime associated with flaking roll gap adjustments, while achieving precise and efficient control.
Upgrade your flaking mill with Van Mourik’s innovative Retrofit Kit, designed to revolutionize roller nip control. Our universal and fully automatic conversion kit allows you to automate the flaking roll gap, providing numerous benefits for your operations. With our retrofit solution, you can eliminate downtime associated with flaking roll gap adjustments, while achieving precise and efficient control.
Advanced Gap Control
Say goodbye to the traditional rough nut adjustment method. Our retrofit kit offers a comprehensive replacement package that fits between the bearing blocks on your existing flaking rolls. This package includes an enhanced version of the rough nut and a body equipped with a sliding wedge. The wedge is driven by a screw jack system powered by an electric motor, ensuring seamless and accurate gap control.
Easy Installation and Integration
Integrating our retrofit kit into your existing flaking mill is a breeze. Our solution is designed to be easily integrated, saving you time and effort during the installation process. Whether you have a recipe-driven control system or not, our retrofit kit can be seamlessly integrated into your operations, enhancing your overall efficiency.
Eliminate Downtime, Optimize Production
Gone are the days of halting production to adjust the flaking roll gap. With Van Mourik’s Retrofit Kit, you can set and control the roll gap on the fly, without any interruptions to your production schedule. This means you can maintain a continuous and smooth workflow, maximizing your productivity.
Global delivery
Made in Europe
Precise Control and Accuracy
Our retrofit kit ensures exceptional control over the flaking roll gap with a remarkable accuracy of up to 0.01 mm. The tapered wedges on both sides of the rolls can be easily adjusted, allowing you to set the perfect distance between the rollers. The fine arrangement and user-friendly software-based calibration protocol guarantee precise and consistent results.
Convenient External Control
Control the gap adjustments from outside the machine, providing greater convenience and flexibility. The retrofit kit is connected to a cabinet containing a Human-Machine Interface (HMI) panel, or you can choose to have a separately mounted HMI panel. With this setup, you can easily make roll adjustments and monitor the process with ease.
Proven Technology and Reliability
Van Mourik’s Retrofit Kit incorporates proven technology derived from our own flaking mills. Our expertise and experience in the industry ensure that you receive a reliable and high-quality solution for your flaking mill. Benefit from our cutting-edge advancements and enhance your flaking process to achieve outstanding results.
Streamlined Calibration Process
Our retrofit kit features a user-friendly software-based calibration protocol. Calibration is only required once during installation or roll change, saving you time and effort. Enjoy a hassle-free setup and minimize maintenance tasks, allowing you to focus on your core operations.
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